Shinto's Planer Saw Rasp (top) and 9" Saw Raspphotographs by the author
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I purchased both of these fine rasps not long ago and they are everything this article states. An amazing and very worthwhile tool.
How does this compare with a cabinet maker’s rasp?
Cabinet maker’s rasps have one flat face and one curved face, with the same type of teeth covering both sides; there are several different grades of teeth—called grain—from coarse (grain 1) to fine (grain 15). The edges of these rasps are sharp and toothed, meant for cutting notches. The top-of-the-line rasps are handmade with each tooth “stitched” with a cutting tool called a barleycorn pick and a special hammer. Each tooth has to be made with the same impact of the hammer to be raised to a uniform height. The pattern of the teeth is slightly irregular so the rasp won’t leave grooves like a machine-made rasp will. Handmade rasps are pricey, from around $60 to more than twice that.
I took a look at some hand-stitched rasps at a woodworker’s tool store and under magnification the teeth showed the same “Half Dome” shape as the rasps I own, but had their cutting edges high, where they’d be more effective.
I use the saw rasp, a very effective tool, brutally sharp, with good control. I think it would be worth having the planer saw rasp as well: Handles attached to the end of the rasp often get in the way. Speaking of rasps, another good tool is the horseshoe rasp. It’s a big meaty thing—a conventional, large flat bar, course and fine sides with filed edges so you can work along a corner. No handle, not the ones I have used. They may suffer some of the same design deficiencies pointed out by Chris, but I find that a proper horseshoe rasp will last me at least a few years with a fair amount of use. They’re generally found at tack shops or grange supply houses.
I bought my Shinto rasp about 25 years ago while living in Japan. I needed a few tools to maintain the old building I was living in and couldn’t find a rasp that I was used to and so settled for the Japanese version of a rasp. It didn’t take me long to realize I had stumbled onto something great. It has always intrigued me how it can peel away the wood so fast yet leave a relatively smooth surface. And even after 25 years of frequent use it still cuts well enough that I’m not looking to replace it anytime soon.
I bought the Shinto planer rasp maybe 8 or 9 years ago to use for building my Penobscot 14. I don’t recall it being too expensive then, maybe $20 or $30. It immediately became the go-to tool for everything I needed to do rough or fine. It really is an amazing tool and I couldn’t imagine going back to other rasps. Removing the front handle never occurred to me. It mostly gets in the way, and I will definitely remove it and see what effect that has.
The cutters on a Shinto rasp always reminded me of tiny-toothed bandsaw blades riveted together. Very effective.